New family of HEXFET® power MOSFETs features low Rds(on) in rugged applications, such as automotive and UPS systems

New low voltage family sets industry marks for efficiency and ruggedness, with packaging options that allow 100 percent more silicon in the same footprint.

EL SEGUNDO, CA. July 1999 - International Rectifier (IR®) has announced a new family of Low Voltage HEXFET® power MOSFETs targeted at applications in the automotive and UPS systems industries. These products are a breakthrough in that they eliminate the compromise between RDSon and ruggedness against transients and other fault conditions. IR's new devices offer best-in-class RDSon ratings, while providing avalanche ratings that are several times greater than prior HEXFET® generations, and more than five times that of any trench devices available today.

These new devices are the first of a new series of "Benchmark" HEXFET® devices targeted at high-end applications where the most efficient and rugged power MOSFETs are required. Examples of such applications are braking, power steering and the new 42V integrated starter/alternators in cars, as well as the main primary-side switches in UPS inverters. In such applications, IR's new products allow the designer to dramatically reduce the size and number of paralleled power MOSFETs needed. They can also be used to decrease power dissipation and shrink or eliminate heatsinks. In automotive applications, these products enable efficient operation at ambient temperatures up to 175°C, and therefore allow more flexible location of the power electronic assembly. They also allow size reduction and improvement in end product reliability. The lower RDSon values of the new IR parts also enable longer battery life in UPS applications.

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The chips used in the new low voltage Benchmark HEXFET® products are manufactured using IR's brand new low voltage planar stripe HEXFET® power MOSFET technology. This technology represents a unique realization of application-specific technology development. Unlike traditional technology development, IR's intimate understanding of the targeted automotive applications has allowed them to achieve best-in-class efficiency and ruggedness, parameters that generally have to be traded off against one another. Additional benefit is provided by the combination of the new silicon technology with the latest packaging innovations. IR's new "Super" series of packages allows over 100 percent more silicon to be put in the same footprint. This results in a correspondingly lower RDSon value, and a better thermal path than with smaller-capacity packages. Equally important, at low silicon RDSon values, the package itself can become the limiting factor in device performance and the new IR packages allow a usable current of nearly 50 percent greater than that of their predecessors such as the TO-220.

First members of the product family to be introduced are:

Basic Ratings RDSon Avalanche Ruggedness
Part No. Voltage Id@ 100C Pkg. New IR Benchmark RDSon Comp's Best RDSon IR vs. Comp's Best IR Benchmark Rating Comp's Rating IR vs. Comp
IRF1404 40V 120A /75A TO-220 4 mOhms 5.5 mOhms 27% lower 2000 mJ 280 mJ 7 x higher
IRFBA1404 40V 120A /85A Super-220 3.5 mOhms 5.5 mOhms 36% lower 2000 mJ 280 mJ 7 x higher
IRF1405 55V 108A /75A TO-220 5 mOhms 7 mOhms 28% lower 2000 mJ 350-550 mJ 4-6x higher
IRFC2907 75V 125A /85A chip only 3 mOhms 8 mOhms >50% lower 4000 mJ none given ---

The new IR products have more than 25 percent lower RDSon than the nearest competition within the same packages. The same chips in the Super-220™ package maintain the same footprint and outline as the TO-220, but have a lower package resistance. Accordingly, the new IR types are as much as 36 percent lower in RDSon.

These levels of efficiency are achieved while also achieving a dramatic increase in ruggedness. Trench devices have avalanche energy ratings (Eas) in the range of 350mJ and the new IR Benchmark Series has values on the order of 2,000mJ. This means that the new IR devices are able to withstand higher energies. In about 90 percent of automotive applications, the designer can eliminate the external passive devices that traditionally protected the power MOSFET. All this is achieved using proven planar DMOS technology, manufactured on IR's existing production lines.

The automotive industry's "Q101" standard is the most stringent set of reliability guidelines in the semiconductor industry. The new IR Benchmark types are qualified to Q101 guidelines at up to 175°C, which is more than almost every other manufacturer can meet.

The new Benchmark Series of low voltage FETs from IR is at the top of their existing, industry-leading low voltage, Q101-compliant offerings for automotive applications:

BENCHMARK SERIES

Part Number Package BVdss RDSon Id Samples Production
IRLBA3803 Super-220™ 30V 5.5 mOhms 179A/95A* Now Now
IRLBA1304 Super-220™ 40V 4 mOhms 185A/95A* Now Now
IRLBL1304 Super-D2Pak™ 40V 4 mOhms 185A/95A* Now Now
IRF1404 TO-220 40V 4 mOhms 170A/75A* Now Nov-99
IRFBA1404 Super-220™ 40V 3.5 mOhms 170A/95A* Now Dec-99
IRF1405 TO-220 55V 5 mOhms 150A/75A* Now Feb-00
IRFC2907 Chip 75V 3 mOhms 230A Now Jan-00

HIGH PERFORMANCE SERIES

Part Number Package BVdss RDSon Id Samples Production
IRL3803 TO-220 30V 6 mOhms 140A/75A* Now Now
IRLL2703 SOT-223 30V 45 mOhms 23A Now Now
IRL3103 TO-220 30V 14 mOhms 64A Now Now
IRF1104 TO-220 40V 9 mOhms 100A/75A* Now Now
IRL1104S TO-220 40V 8 mOhms 110A/75A* Now Now
IRL1004 TO-220 40V 6 mOhms 130A/75A* Now Now
IRLL024N SOT-223 55V 80 mOhms 17A Now Now
IRF3205 TO-220 55V 8 mOhms 110A/75A* Now Now
IRF4905 TO-220 -55V 20 mOhms -74A Now Now
IRF2807 TO-220 75V 13 mOhms 82A/75A* Now Now

STANDARD SERIES

Part Number Package BVdss RDSon Id Samples Production
IRL3303 TO-220 30V 26 mOhms 38A Now Now
IRFZ24N TO-220 55V 70 mOhms 17A Now Now
IRLZ24N TO-220 55V 60 mOhms 18A Now Now
IRFZ44N TO-220 55V 22 mOhms 49A Now Now
IRLZ44N TO-220 55V 22 mOhms 47A Now Now
Plus 40 other TO-220, D2Pak and SOT-223 types Now Now
Note: *= Drain current Limited by package

"This product line announcement is an important part of our continued commitment to and focus on the automotive market," states Gabe Gotthard, VP of marketing for the Switch Group at IR. "A designer or purchasing manager in today's market needs to be offered several things: mass production capability, improved quality and reliability, and the latest technology and depth of selection. 'Latest technology' means the latest both in silicon performance AND packaging technology. And IR offers all of the above."

Samples for the new low-voltage Benchmark types are available from IR directly now; production is scheduled for September 1999. For more information, contact the Technical Assistance Center or your local Sales Representative. For other related information visit the HEXFET Power MOSFET web-site.

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