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Demo Board Performance


Figure 3a. 6-phase VRM board utilizing the XPhase chip set IR3081/IR3086


Figure 3b. Rear view of 6-Phase VRM board

The XPhase VRM 10.1 demo board is shown in the figures 3a and 3b. The design uses the IRF6608 and IRF6618 DirectFET MOSFET pair. The MOSFETs are situated on the back of the board and a heatsink is used to improve the thermal performance of the design. Two versions of the demo board were made to demonstrate the benefits of higher phase count. The efficiency curve in Figure 4 shows that the 6-phase design enables over 2.5% greater efficiency. The improvement is even more significant when power loss is compared. The 4-phase design dissipates 24W while the 6-phase design dissipates 18W at 120A. This is significant and simplifies the thermal design considerably by reducing airflow and heatsink requirements.


Figure 4. 6-Phase 2U VRM efficiency at 1.35Vout, 25°C, 400LFM


The 4-phase design was also found to require a larger number of bulk capacitors to meet the transient response requirements for VR 10.x designs.

The accuracy of current sharing is also an important part of converter design, a well balanced design reduces stress on components and the designer does not have to over design to compensate for inaccuracies in current sharing between the phases. Figure 5 shows the current sharing accuracy for the 6-phase design. As can be seen there is less than 4% variation in phase current and average current/ phase in the 6 phases.


Figure 5. Current Sharing Accuracy: < 4% variation in phase current and average current/phase

 
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