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DirectFET®; MOSFET: Checking Pad Outlines

DirectFET MOSFET Pads and Outlines
DirectFET MOSFET Outlines
The new method of outline identification breaks all devices up into 3 die sizes* within each can.


* Each die size has it’s own specific pad layout. Refer to datasheets for exact dimensions. Refer to the following URL for further details: /technical-info/appnotes/an-1035.pdf

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Small Can Outline
ST Outline

Sustrate layout

Stencil Design

SH Outline

Sustrate layout

Stencil Design

SQ Outline

Sustrate Layout

Stencil Design

SJ Outline

Sustrate Layout

Stencil Design



Medium Can Outline
MX Outline

Sustrate Layout

Stencil Design

MN Outline

Sustrate Layout

Stencil Design

MT Outline

Sustrate Layout

Stencil Design

MP Outline

Sustrate Layout

Stencil Design

MZ Outline

Sustrate Layout

Stencil Design

MQ Outline

Sustrate Layout

Stencil Design



Drain Rails: Optimized Pad Designs

Extended Drain Rail

Increased solder filleting at the end of the drain contact
Split Drain Rails

  • Primarily designed to provide more fillet area to allow for pin-testing
  • Also helps to reduce tilt and device sensitivity to volume of solder on the drain pad
  • Reduces the centring ability of the device very slightly but not to a problematic level
In both cases the drain rails are split into two for both the copper on the board and the solder that is printed
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Why Split Drain Rails?

Are you experiencing manufacturing problems like these?:

Device placed tilted:
  • Damaged rubber pickup tip?
  • Warped pcb?
  • Off-center pickup?
Device pushed into solder, displacing solder along full length of drain rail
Post reflow device will have recovered some tilt but surface tension will not have been enough to give full correction


Dual Drain Pad Design
Device placed tilted:
  • Damaged rubber pickup tip?
  • Warped pcb?
  • Off-center pickup?
Device pushed into solder, displacing solder but in two smaller amounts that do not join
During reflow the surface tension is effectively increased and solder does not have to flow as far to recover a ‘flat position


Solder Mask Defined vs. Non-Solder Mask Defined Pads

IR recommends solder mask defined pads for use with DirectFET MOSFETs


Solder Mask Defined Pad

Recommended for use with DirectFET MOSFETs


Non-Solder Mask Defined Pad

Not good where pad size is critical as it is with DirectFET MOSFETs

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Example of Non-Solder Mask Defined Pads

This is a pretty good NSMD, if done well it can work okay


But more often than not they end up looking like these.

These do not solder very well.
The x-ray looks pretty good, it is possible to see that the pad edges are not as crisp as SMD and the solder is wicking along the track "Play Audio

IR’s proprietary DirectFET®; technology is covered by US Patent 6,624,522 and other US and foreign pending patent applications.

 
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   Checking Pad Outlines
    Stencil PCB Design
    MicroStencil Kits
   Reflowing
    Soldering Considerations
      Device Tilt & Tombstoning
      Solderballing
      Voiding
    X-ray Inspection
   Solder Paste
    Cleaning the DirectFET
   Device On-Board Placement
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