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DirectFET® MOSFET: High Frequency Application Example

Increasing Frequency in Voltage Regulators for Advanced CPUs

Today
  • Voltage regulator operates at 300 to 500kHz
  • Large capacitor bank is used to meet transient response
Tomorrow
  • Transient Response increases to ~400A/µs
  • Load line decreases to sub-mOhm level
  • Capacitor bank would be very large to meet both load line and transient response
  • To avoid large capacitor bank voltage regulator must operate at higher Frequency: 1 to 2 MHz


DirectFET MOSFET For High Frequency Buck Converters
  • Voted in 2003 as the industry best RDS(on) in SO-8 footprint at 30V 2.7 mOhm typ.
    • Up to 50% lower than comparable SO-8 device on the market
    • Lower than comparable MOSFET in proprietary SO-8 derivative products
  • Ultra-low gate-to-drain charge QGD - 16nC
  • Dual-sided cooling
    • Lowers operating temp
    • Helps reduce PCB size
  • Up to 70% lower package inductance
  • Optimized for sync FET position


DirectFET Package Designed for Power Semiconductor

DirectFET Package Offers
  • No Lead frame
  • No wire bonds
  • No bumped die
  • Source & gate connections soldered directly on PCB
  • 70% lower inductance

Parameter Unit DirectFET SO-8
Package Resistance mΩ 0.1 1.6
Thickness mm 0.7 1.75
RØj-pcb
°C/W 1 20
RØj-case
°C/W 3 18
Inductance L nH 0.6 2

40% More Current at Similar Temperature

SO-8 MOSFETs, 36.5A load @ 425LFM, Max SO-8 case temp is 100°C


2-phase syn-buck, at 20 A/phase, Vin = 12V, Vout = 1.7 volts, frequency varies.

DirectFET MOSFET vs. SO-8 at 2MHz


2 DirectFET MOSFETs deliver 2x as much current as 2 SO-8 at 2MHz

Reduced Ringing At High Frequencies

Substantial ringing with SO-8 MOSFETs at 2MHz


Reduced ringing when used IRF6607/IRF6604 at 2MHz


DirectFET MOSFET vs. SO-8 vs. Frequency

DirectFET MOSFETs are more efficient because the impedance is lower at higher frequencies.
2-phase syn-buck, at 20 A/phase, Vin = 12V, Vout = 1.7 volts, frequency varies.

The DirectFET MOSFET Advantage


2 DirectFET MOSFETs Deliver 30A/Phase @ 2MHz Frequency, @ 77% Efficiency

Conclusions
  • Elimination of wire bonds significantly increases efficiency above 1MHz doe to lower package impedance
  • Increase in the amount of current carrying capability of the DirectFET MOSFET over more traditional packages grows with frequency due to the combined effect of improved heat transfer plus lower impedance
  • Higher efficiency plus higher current capability at high frequency operation produces the highest current density available for powering up the newest high performance processors

IR’s proprietary DirectFET® technology is covered by US Patent 6,624,522 and other US and foreign pending patent applications.

 
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Package Impedance vs. Frequency
Impedance Modeling and Testing
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High Frequency Application Example
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